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However, he was still busy with a movie that was in the middle of production at the time the first pilot was to be shot. Therefore, the producers set out to cast an alternate character that would stand in as Tim's co-host for the pilot, or for however many episodes were required until Tobolowsky was available. The casting department auditioned Richard Karn, for what would be his first major appearance on a TV sitcom; the character of Al Borland was created from there. After the first few episodes completed with Patricia Richardson as Jill, Tobolowsky was still tied up with…